Sustainable Strategies: Foundational processes of the Performance-Centered Asset Management engineering

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About Course

Foundational processes of P-CAM engineering (Performance-Centered Asset Management)

The participant will go beyond the simple theory, to apply the lessons learned to his own context of operation, through workshops especially designed to self appropriate the fundamental principles;
– to design a Performance-Centered Asset Management (P-CAM) process,
– to set up a preventive maintenance process,
– to implement a predictive maintenance program,
– to follow up and ensure the sustainability of the process,
– and most importantly; how to prevent getting caught into irrelevant details.

This training is for people involved or having an interest in the management of physical assets, operational excellence or maintenance engineering, and looking for a new perspective.

Methodology: Through presentations, workshops promoting exchange and analysis exercises, the participant becomes familiar with the fundamental concepts, so that he can lay the foundations for a sustainable performance-centered asset management process.
• Presentations and exchanges (60%), analysis exercises (40%)

Outcome: The participant will gain the foundational processes to become a Performance-Centered Asset Management leader, while applying the principles of Global Sustainability ; People – Planet – Profit.

Content: This training session includes;
• 1 enthusiastic and passionate trainer who knows how to popularize to really transmit knowledge, tools, concepts and above all, know-how
• 17 lectures, each followed by a quiz to assess the knowledge learned and stimulate thinking
• 8 workshops, where the participant puts into practice the knowledge acquired in his own operational context
• 1 participant manual, including the full presentation, the P-CAM process, workshops, lists of failure modes, causes, remedies, detection methods and associated maintenance activities, definitions and references used
• 1 asset classification tool, with standardized generic codes
• 1 skills mapping tool (matrix)
• 1 insurance spares optimizing tool (strategic parts)
• 1 nominative certificate of participation

Quality assurance: Training review to be completed after the session.

Assessment of the knowledge acquired by the participant: Quiz with a passing score of 80%, following each lecture.

TRAINING OUTLINE / SYLLABUS

P-CAM Concept (35%)
• Context and definitions
• Dependability (RAMS)
• Roles and responsibilities
• Types of maintenance
• P-CAM Process
• Assets classification and prioritization
• Planning and scheduling

Process organization and implementation (45%)
• Implementation of a preventive maintenance process
• Organization of a predictive maintenance program
• Computerized maintenance management system (CMMS)
• Outsourcing of maintenance

Process monitoring and improvement (20%)
• Part Replacement Period
• Insurance spares optimization (strategic parts)
• Maintenance costs
• Ratios and maintenance indicators
• Maintenance philosophies (RCM–TPM)

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What Will You Learn?

  • - Define asset management, dependability (RAMS), maintenance and related concepts
  • - Design a Performance-Centered Asset Management (P-CAM) process
  • - Set up a preventive maintenance process
  • - Implement a predictive maintenance program
  • - Follow up and ensure the sustainability of the process

Course Content

Introduction to the Sustainable strategies; Foundational processes of P-CAM training
By the end of this section, the participant will know what is the training about, who is the trainer and what attitudes to adopt to optimize the learning's benefits.

  • Introduction to the “Sustainable strategies; Foundational processes of P-CAM engineering” training

Fundamental concepts
By the end of this section, the participant will understand the basics principles laying the foundations of the Performance-Centered Asset Management process.

P-CAM Process
By the end of this section, the participant will not only understand how to sustainably implement the Performance-Centered Asset Management process, but also know how to use the related tools directly linked to Global Sustainability.

Preventive maintenance
By the end of this section, the participant will know how to effciently set up a preventive maintenance process, including a predictive maintenance program.

Spares management
By the end of this section, the participant will know how to efficiently manage the spares, define the right replacement period and ensure never to suffer insurance spares shortage.

Decision making tools and KPIs
By the end of this section, the participant will know the basic tools and indicators useful to follow the asset management strategies efficiency.

Maintenance philosophies
By the end of this section, the participant will have an overview of the two main philosophies that complete one another; Reliability-Centered Maintenance and Total Productive Maintenance.

Extra material
By the end of this extra section, the participant will know about the Asset Management-Leader certification and the vision behind.

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